Dallas Cowboys Stadium

EPOGROUT 758™, part of the LATICRETE® L&M® product line supports Huge Arches in New Dallas Cowboys Stadium

They say that the biggest things always come from Texas! It may be true with the new Dallas Cowboys stadium (the largest stadium in the NFL). 

Things have never looked more exciting for the local citizens, fans, and building industry in the Dallas metroplex. This stadium is the nucleus of a 135-acre mega complex that, along with the new stadium, includes a mix of 900,000 sq. ft. of retail, 150,000 sq. ft. of office space, as well as residential, hotel and entertainment venues. 

LATICRETE L&M Construction Chemicals played an important role in the building of this magnificent stadium through the selection of its high performance, epoxy-based grout, EPOGROUT 758™, to support the super-sized twin arches of the stadium.

To support the immense weight of the roof, four enormous spread footer pads were poured with about 60-70 feet below grade and approximately 40 feet showing above. These concrete support elements were formed with a 72o angled top surface which provides a firm foundation for the steel beams. Between this 40- foot high concrete footer and the steel from the main span arches, the high strength properties of EPOGROUT 758™ came into play by supporting the load of the arched roof supports.

The main roof span arches are the “keystone” architectural signature of the stadium's master designer, HKS of Dallas. Engineering spec's called for an epoxy-based grout formulated to meet the demanding project requirements which included precision-grade, flowable placement properties and 7-day cure compressive strength properties of up to 14,000 psi or greater. EPOGROUT 758™ satisfied the demands of the project.

Project Specifications:
Project: Dallas Cowboy Football Stadium
Project Type: Sports Stadium
Location: Arlington, Texas USA
General Contractor: Manhattan Construction, Dallas, Texas
Architect: HKS, Dallas, Texas
Structural Engineer: Walter P Moore & Assoc, Dallas, TX
Concrete Contractor: TXI Operations, LP, Dallas, Texas
Consulting Architect: Cooper Robertson & Partners, New York, NY
Contractor: Bencor Corporation of America, Dallas, TX
Contractor (steel): Desert Steel, Irving, Texas
General Contractor: 3i Construction, Dallas, Texas
Grouting/Millwrights: Derr Steel Erectors & GroutTech, Inc, Hurst, TX


Site Size: 135 Acres
Total Sq. Footage: 2.3 million
Project Completion Date: 2009
Fixed Seating: 80,000 people
Total Capacity: 100,000 people
Total yds. Concrete: 200,000 cu. yds.
Total Reinforce. Steel: 21,000 tons
Size Moveable Roof: 661,000 sq. ft.
Ea. Mechanized Roof Panel: 63,000 sq. ft.
Ea. (2) Arched Roof Supports: 1224.5 ft. long x17 ft x 35ft
Max. Roof Height: 292 ft.
Arched Truss Weight (ea.): 3,255 tons
Video Score Board Size: 20,000 sq. ft.
Grouts Used On Arch Footers: EPOGROUT 758™
Total EPOGROUT 758™Used: 440 Cubic Feet (880 units)